Kinematic modeling and error sensitivity analysis for on-machine five-axis laser scanning measurement under machine geometric errors and workpiece setup errors

Ibaraki Soichi

Goto Shunsuke

Tsuboi Keisuke

Saito Naoto

Kojima Noriaki

The International Journal of Advanced Manufacturing Technology

On-machine scanning measurement of workpiece geometry has a strong advantage in its efficiency, compared to conventional discrete measurement using a touch-trigger probe. When a workpiece is rotated and tilted, position and orientation errors of the workpiece with respect to the machine’s rotary axes can be a significant contributor to the measurement error. Rotary axis geometric errors also influence the measurement error. To establish the traceability of on-machine measurement with workpiece rotation, this paper kinematically formulates their contribution to measured profiles. As a practical application example, this paper presents the measurement error assessment for an axis-symmetric part. Based on the present kinematic model, this paper compares error contributors to the cases (1) where an axis-symmetric part is placed concentric to the rotary axis, and (2) where it is placed away from the rotary axis.

On-machine measurement

Laser displacement sensor

Geometric errors

Kinematic model

Five-axis machine tools

eng

Springer Verlag

© Springer-Verlag London Ltd., part of Springer Nature 2018

This is a post-peer-review, pre-copyedit version of an article published in The International Journal of Advanced Manufacturing Technology. The final authenticated version is available online at: https://doi.org/10.1007/s00170-018-1874-4

This is not the published version. Please cite only the published version. この論文は出版社版でありません。引用の際には出版社版をご確認、ご利用ください。

[ISSN] 0268-3768

[ISSN] 1433-3015

[DOI] 10.1007/s00170-018-1874-4

[DOI] https://doi.org/10.1007/s00170-018-1874-4